Adjusting the Home and Park Positions
This document outlines the home and park position adjustment procedures for the Fusion Maker, Fusion Edge, and Fusion Pro.
Adjusting the Top Door Bumpers to Resolve Interlock Issues
Estimated time: 10–15 minutes • Skill: Beginner This procedure describes how to correctly adjust the top door bumpers so the top door interlocks remain fully engaged during machine operation. This adjustment should only be performed if the machine is reporting top-door interlock faults after verifying that the doors close properly. (...)
Adjusting the X-Axis Belt Tracking
Estimated time: 30-45 minutes • Skill: Advanced This procedure outlines the proper method for adjusting belt tracking on the belt control version of the X-Axis rail. Correct belt alignment ensures stable belt tracking, smooth carriage travel, and optimal engraving performance. Warning: Only perform this procedure if absolutely necessary. Improper belt (...)
Air Assist Tubing Replacement – Fusion Maker, Edge, Pro 24 & 36
The Air Assist (AA) Tubing in your engraver plays a crucial role in ensuring optimal performance by directing a stream of air to the engraving area. Over time, this tubing may wear out or become damaged, necessitating a replacement. This guide provides a step-by-step process for safely removing and installing (...)
Applying Thermal Compound to Large Aperture Fusion Pro Optics
On the large aperture Fusion Pro systems, the optics are designed with a thermal compound applied between the mirror and its holder. Replacement mirrors include this compound pre-applied to the backside of the mirror. For routine cleaning and maintenance, additional thermal compound is not required-the existing layer remains sufficient for (...)
Autofocus Calibration Wizard
Estimated Time: 2–5 Minutes | Skill Level: Basic The Autofocus Calibration Wizard allows the laser system to automatically determine the correct autofocus height using a calibrated reference surface. This process ensures accurate and consistent autofocus performance across supported materials. Running the Autofocus Calibration Wizard Open the Settings Menu (...)
Autofocus Repair Guide: Replacing the Autofocus Plunger (AFP)
Estimated time: 15–20 minutes • Skill: Beginner This procedure will guide you through the process of removing and replacing the Autofocus Plunger (AFP) assembly on your laser system. The AFP is a critical component used to automatically set the correct focus distance between the laser head and the material surface. (...)
Autofocus Switch Replacement – Fusion Maker, Edge, Pro 24 & 36
This procedure outlines the steps required to safely and effectively replace the Autofocus Switch on the Fusion Maker, Edge, and Pro, laser system. The Autofocus Switch is a critical component responsible for maintaining the proper focal distance during operation. This document provides detailed instructions to ensure proper removal, and installation (...)
Autofocus Switch Replacement – Pro 48 (Large Aperture)
This guide provides step-by-step instructions for replacing the Autofocus Switch in a large aperture Fusion Pro 48 laser system. It includes all necessary removal and installation steps, along with the required tools and parts. Be sure to follow safety precautions and power off the machine before beginning any maintenance work. (...)
Backplane Board Replacement
This document provides step-by-step instructions for the removal and installation of the backplane board for Fusion Pro 24 & 36 engravers. It includes all the necessary parts, tools, and materials required for the process, as well as detailed guidance on disconnecting electrical components, handling the board with care, and reassembling (...)
Backplane Board Replacement – Fusion Pro 32 & 48
This document outlines the replacement of the backplane board in the Fusion Pro 32 and 48.
Beam Combiner Replacement – Fusion Pro
Dual-source machines are equipped with both CO2 and Fiber lasers. To enable these lasers to work in unison, their beams must be combined, which is achieved through a component known as the beam combiner. This optic allows the CO2 laser to pass through while reflecting the Fiber laser. Although it’s (...)