Service and Repair

The Auto Focus Plunger (AFP) plays a critical role in your Epilog Fusion Pro laser system by enabling automatic focusing of the laser bed. This feature allows the table to adjust its height precisely, ensuring the laser is always focused at the optimal distance from the material. Accurate autofocus improves (...)

Autofocus Plunger (AFP) Replacement – Fusion Pro 32 & 48

How do I replace the autofocus plunger in the Fusion Pro 32 and 48?

This guide provides step-by-step instructions for replacing the Autofocus Switch in a large aperture Fusion Pro 48 laser system. It includes all necessary removal and installation steps, along with the required tools and parts. Be sure to follow safety precautions and power off the machine before beginning any maintenance work. (...)

Pro 48

Autofocus Switch Replacement – Pro 48 (Large Aperture)

05/30/2025

Fusion Maker, Edge, Pro 24 & 36 – Linear Guide (IKO) Replacement

How do I replace the linear guide in the Fusion Maker, Edge, and Pro 24 and 36?

This document outlines the replacement of the x-axis linear guide (IKO) in the Fusion Maker, Edge, and Pro 24 and 36.

This document outlines the replacement of the linear guide in the Fusion Pro 32 and 48.

Linear Guide (IKO) Replacement – Fusion Pro 32 & 48

How do I replace the linear guide in the Fusion Pro 32 and 48?

Removal Procedure Power OFF the machine and disconnect the power cord. Remove the right and left side panels. Open the top door. Pull the rail to the middle of the machine. Move the carriage to the center. Loosen the thumb screws and open the mirror cover. Disconnect the air assist (...)

Linear Guide Replacement (IKO) – Large Aperture Fusion Pro

05/20/2025

Pro 48

Linear Guide Replacement (IKO) – Pro 48 Large Aperture

This guide provides step-by-step instructions for removing and replacing the X-Axis Linear Guide (IKO) in a large-aperture Fusion Pro 48 laser system. Follow each step carefully to ensure a safe and efficient procedure. Always disconnect power before beginning any maintenance. Removal Power off the machine and disconnect the power cable. (...)

06/02/2025

This document outlines the replacement of the manual focus gauge in the Fusion Pro 32 and 48.

Manual Focus Gauge (MFG) Replacement – Fusion Pro 32 & 48

How do I replace the manual focus gauge in the Fusion Pro 32 and 48?

Remove Panels First, power off and unplug the machine. Using a 5/32” Allen Key, remove the right side panel from the machine. Using a 5/32” Allen Key, remove the left side panel from the machine. Manually move the x-axis assembly to the middle of the engraver. Remove the X-axis assembly (...)

Replacing the Reducer Drive Assembly

Replace the Reducer Drive Assembly for the X-Motor of your machine.

Loosen X-Belt Start by powering of and unplugging the machine. Using a 5/32” Allen Key, remove the left side panel from the machine. At the left side of the engraver, loosen the four idler mounting screws located on the front side of the x-axis assembly, and the four idler mounting (...)

Replacing the X-Axis Belt on the Fusion Pro

Replace the belt that runs across the X-axis Assembly of your machine.

The X-Axis Air Assist (AA) Tubing Replacement process for the Fusion Pro 32 and 48 engravers ensures proper air flow during operation. Over time, the tubing may wear out and require replacement to maintain optimal performance. This guide provides step-by-step instructions on how to safely remove and install new AA (...)

X-Axis Air Assist (AA) Tubing Replacement – Fusion Pro 32 & 48

How do I replace the air assist tubing in the Fusion Pro 32 and 48?

X-Axis Assembly Removal First, power off and unplug the machine. Using a 5/32” Allen Key, remove the right side panel from the machine. Using a 5/32” Allen Key, remove the left side panel from the machine. Manually move the x-axis assembly to the middle of the engraver. Remove the lens (...)

X-Axis Assembly Replacement

Replace the rail that runs across the x-axis of your machine.

This document outlines the replacement of the x-axis assembly in the Fusion Maker, Edge, and Pro 24 and 36.

X-Axis Assembly Replacement – Fusion Maker, Edge, Pro 24 & 36

How do I replace the x-axis assembly in the Fusion Maker, Edge, and Pro 24 and 36?

This document outlines the replacement of the x-axis assembly in the Fusion Pro 32 and 48.

X-Axis Assembly Replacement – Fusion Pro 32 & 48

How do I replace the x-axis assembly in the Fusion Pro 32 and 48?

This guide outlines the complete procedure for safely removing and installing the X-Axis assembly in a Fusion Pro laser system. Carefully follow each step to maintain alignment, prevent component damage, and ensure optimal system performance during reassembly. Removal Power OFF the machine and disconnect the power cable. Remove the right (...)

X-Axis Assembly Replacement (Large Aperture)

05/27/2025

This document outlines the replacement of the x-axis belt in the Fusion Edge, and Pro.

X-Axis Belt Replacement – Fusion Edge and Pro

How do I replace the x-axis belt in the Fusion Edge, and Pro?

This guide provides step-by-step instructions for removing and replacing the X-Axis Belt in a large-aperture Fusion Pro 48 laser system. Follow each step carefully to ensure a safe and efficient procedure. Always disconnect power before beginning any maintenance. Replacement Procedure Power off the machine and disconnect the power cable. Remove (...)

Pro 48

X-Axis Belt Replacement – Pro 48 (Large Aperture)

06/03/2025

X-Axis Belt Replacement (Large Aperture)

This guide provides step-by-step instructions for safely removing and replacing the X-Axis belt on a large-aperture Fusion Pro laser system. Follow each step carefully to ensure proper disassembly and reassembly of the components. Before beginning, power off the machine and disconnect the power cable to prevent injury or damage to (...)

05/27/2025

X-Axis Belt Tensioning Guide

How do I tension the X-Axis belt on my Fusion Edge, Maker, or Pro?

Identifying X-Axis Rail Version Before you begin, determine which version of the X-Axis rail is installed in your machine. Check the right side of the X-Axis rail: if there is no cutout, you have Revision 1; if there is a cutout, you have Revision 2. Follow the corresponding procedure based (...)

09/26/2024

Please find the attachment for an in-depth description.

X-Axis Drive Board Replacement

How do I replace the x-axis drive board in the Fusion Pro 32 & 48?