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Cleaning and Greasing the Linear Guide (IKO)

Introduction

This guide provides detailed instructions for cleaning and greasing the linear guide rail on your Epilog Laser system. Over time, debris and buildup can affect motion smoothness and engraving accuracy. Performing regular maintenance helps ensure optimal performance and extends the life of your equipment. Follow each step carefully, and refer to the notes for differences between machine revisions.

Cleaning the Linear Guide Rail

  1. Power OFF the machine.

    Power off the machine icon

  2. Remove the left-side panel.

    Remove left-side panel icon

  3. Loosen the tensioner mounting screws.

    Loosen tensioner mounting screws icon

    Note: If the tensioner bracket in your machine doesn’t match the image above, it may be an earlier revision. Click below to view Rev 1 images.
  4. Loosen the tensioner screw(s).

    Loosen tensioner screw icon

    Note: If the tensioner screw in your machine doesn’t match the image above, it may be an earlier revision. Click below to view Rev 1 images.
  5. Remove the air assist tubing.

    Remove air assist tubing

  6. Remove the lens.

    Remove lens icon

  7. Remove the screw securing the autofocus switch.

    Note: Some machines will have a small spacer between the autofocus switch and the carriage. Ensure you do not lose this spacer when removing the screw.

    Remove autofocus switch

  8. Remove the four (4) carriage screws.

    Remove carriage screws icon

  9. Set the carriage aside and remove the four (4) inner belt clamp screws.

    Remove right-side belt clamp icon

  10. Pull the ends of the belt out to access the linear guide.

    Pull belt out of X-Axis extrusion icon

  11. Thoroughly clean the rail using isopropyl alcohol or acetone.

    Clean rail with isopropyl alcohol or acetone icon

  12. Use a clean, lint-free cloth to dry the rail.

Greasing the Rail

  1. Apply four 0.5-inch beads of grease in the following locations.

    Apply grease to linear guide icon

  2. Move the bearing block left to right over the grease.

    Note: The goal of this step is to apply sufficient grease to the bearings inside the bearing block. This will ensure smooth operation and longevity of the rail.

    Move carriage to distribute grease icon

Reassembly

Note: During the reassembly process, ensure all screws are tight. There is one screw that is longer than the others; this longer screw secures the autofocus switch.
  1. Attach the belt clamps to the bearing block.

    Attach belt clamp icon

  2. Install the four (4) carriage screws.

    Install carriage screws icon

  3. Install autofocus switch using the longer screw.

    Note: If you have the spacer, ensure it is in place before installing the screw.

    Install autofocus switch icon

  4. Install the lens.

    Install lens icon

IMPORTANT: To complete this maintenance procedure, be sure to follow the Belt Tensioning instructions.

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  • ID:
    KA-01690
  • Date:
    07/01/2025

Tools:

  • 5/32" Hex Wrench
  • 3/32" Hex Wrench
  • 7/64" Hex Wrench

Parts & Resources:


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