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Getting Started (11)
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Getting Started (11)
Usage and Operation (108)
Service and Repair (119)

Fiber Laser Replacement – Fusion Pro 32 & 48

How do I replace the fiber laser in the Fusion Pro 32 and 48?

Introduction

This guide covers replacing the fiber laser on the Fusion Pro 32 and 48. After installation, the fiber supply is updated from the engraver’s display and the laser is aligned and calibrated.

Parts Required

  • Replacement Fiber Laser Assembly

Tools / Materials Required

  • 5/32" Allen Wrench
  • 7/64" Allen Wrench
  • Phillips Screwdriver

Fiber Laser Safety: Firing the fiber laser without all engraver panels installed can cause serious or permanent injury. Lexan, polycarbonate and standard prescription eyewear will not protect your eyes from the fiber laser beam. Do not fire the fiber laser without all panels installed.

Safety First: Disconnect the engraver from power and do not reconnect it until the procedure tells you to.


Fiber Laser Removal

Step 1

Turn Off Engraver

Turn off the engraver.

Step 2

Disconnect from Power

Unplug the engraver from its power source.

Step 3

Remove Left Panel

Remove the left panel of the engraver to uncover the fiber laser.

Step 4

Disconnect Harness and Data Cable

Disconnect the electrical harness and the data cable on the fiber laser assembly (red arrows).

Step 5

Loosen Head Clamp Screw

Loosen, but do not remove, the 7/64" Allen screw on the fiber laser head clamp (circled in red).

Step 6

Remove Fiber Laser Head

Take the fiber laser head out of the head clamp and gently rest it on the bottom of the engraver.

Important: Do not bend the yellow fiber optic cable to a radius of less than 2" (50 mm) or it may be damaged.

Step 7

Remove Assembly Screws

Loosen and remove the four Phillips or 5/32" hex screws on the fiber laser assembly (circled in red).

Step 8

Remove Fiber Laser Assembly

Gently pull the top of the fiber laser assembly away from the engraver chassis and remove the assembly.


Fiber Laser Installation

Step 9

Place Fiber Laser Assembly

Place the new fiber laser assembly in the engraver.

Step 10

Install Assembly Screws

Install and tighten the four Phillips or 5/32" hex screws on the fiber laser assembly.

Step 11

Place Fiber Laser Head

Gently place the fiber laser head in the head clamp.

Important: Do not bend the yellow fiber optic cable to a radius of less than 2" (50 mm) or it may be damaged.

Step 12

Tighten Head Clamp Screw

Tighten the 7/64" Allen screw on the fiber laser head clamp.

Step 13

Connect Harness and Data Cable

Connect the electrical harness and the data cable on the fiber laser assembly.

Step 14

Install Left Panel

Install the left panel of the engraver.

Step 15

Power On

Reconnect the engraver to power and turn it on.


Program the Fiber Laser

Step 16

Open the Settings Menu

On the display, press the gear icon in the upper right corner to open the Settings menu.

Step 17

Open Peripheral Update

Press Program to open the Peripheral Update menu.

Step 18

Update the Fiber Supply

Select Fiber Supply and press Update.

Step 19

Restart When Prompted

Let the engraver run the update. When it prompts you to restart, power cycle the engraver.

Important: Do not power off the engraver during the update. It is normal for the display to turn off while the update runs.

Align and Calibrate

After installing a replacement fiber laser, complete the fiber laser alignment and focus calibration procedures.

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  • ID:
    KA-01531
  • Date:
    11/03/2026