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Squaring the Y-Axis Actuators

How do I square the y-axis actuators in the Fusion Pro 32 and 48?

Introduction

Estimated time: 20–30 minutes • Skill: Intermediate

This procedure explains how to square the Y-Axis rails on 16K-series laser systems. Proper squaring ensures smooth motion, accurate engraving, and prevents premature wear on the motion system components.


Y-Axis Squaring Procedure

  1. Power off and disconnect the machine.

    Shut down the laser system and unplug the power cable to prevent accidental motion or electrical hazards during adjustment.

    Powering off and unplugging the 16K laser system
    Figure 1: Power down and disconnect the machine.
  2. Remove the exhaust plenum.

    Using a 5/32″ Hex wrench, remove the mounting screws securing the exhaust plenum to the rear of the machine. Set the plenum and hardware aside.

    Removing the exhaust plenum from the rear of the machine
    Figure 2: Remove the rear exhaust plenum.
  3. Remove the right-hand side panel.

    Using a 5/32″ Hex wrench, remove the fasteners securing the right-side access panel, then carefully lift the panel away from the machine.

    Removing the right-hand side panel on a 16K laser
    Figure 3: Remove the right-hand side panel.
  4. Loosen the front right Y-Axis actuator screws.

    Using a 7/64″ Hex wrench, loosen—but do not remove—the three (3) Hex screws securing the right Y-Axis actuator to the front of the machine chassis.

    These screws must remain installed to allow controlled movement during squaring.

    Loosening front Y-Axis actuator mounting screws
    Figure 4: Loosen the front Y-Axis actuator mounting screws.
  5. Loosen the right-rear Y-Axis actuator screws.

    Using a 7/64″ Hex wrench, loosen—but do not remove—the four (4) Hex screws securing the right Y-Axis actuator to the rear of the machine chassis.

    Loosening rear Y-Axis actuator mounting screws
    Figure 5: Loosen the rear Y-Axis actuator mounting screws.
  6. Move the X-Axis assembly to the front of the engraver.

    Carefully slide the X-Axis assembly forward until it reaches the front of the machine. Ensure the gantry is square and evenly aligned with the frame of the engraver.

    Positioning the X-Axis assembly at the front of the engraver
    Figure 6: Position the X-Axis assembly at the front of the machine.
  7. Tighten the front Y-Axis actuator screws.

    While holding the X-Axis assembly square, use the 7/64 ” Hex wrench to fully tighten the three (3) front mounting screws securing the right Y-Axis actuator.

    Tightening front Y-Axis actuator screws
    Figure 7: Tighten the front Y-Axis actuator mounting screws.
  8. Move the X-Axis assembly to the rear of the engraver.

    Manually slide the X-Axis assembly toward the rear of the machine. Verify that it is square to the rear frame.

    Positioning the X-Axis assembly at the rear of the engraver
    Figure 8: Position the X-Axis assembly at the rear of the machine.
  9. Tighten the rear Y-Axis actuator screws.

    Using the 7/64″ Hex wrench, fully tighten the four (4) rear mounting screws securing the right Y-Axis actuator to the chassis.

    Tightening rear Y-Axis actuator screws
    Figure 9: Tighten the rear Y-Axis actuator mounting screws.

After completing this procedure, reinstall the right-side panel and exhaust plenum, then reconnect the machine to power.

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  • ID:
    KA-01549
  • Date:
    01/28/2026

Tools:

  • 7/64" Hex Wrench
  • 5/32" Hex Wrench

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