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Control Board – SD Card – Coin Battery – Backplane Board

Learn how to replace the control board, sd card, and backplane board on the Fusion Ascent.

Introducción
Learn how to properly remove and install the control board, SD card, coin battery, and backplane board on the Fusion Ascent. This short instructional video and written guide detail the tools required, key safety measures, and precise steps to safely access and swap out these main components.


Safety First: Ensure the laser system is completely powered off and the main power cord is unplugged from the wall outlet before touching or disconnecting any internal electronics. Do not touch any exposed power supply components.


Important: The control board, backplane, and other electronic components are sensitive to electrostatic discharge (ESD). Always wear an anti-static wrist strap grounded to the machine’s bare metal chassis before handling these components to prevent damage.


Part 1: Control Board Removal

Desmontaje del panel lateral derecho
Paso 1

Quitar panel lateral

Locate and remove the right-side panel of the laser chassis to gain access to the electronics.

Retirar los tornillos de la placa de control
Paso 2

Quita los tornillos de la placa de control

Quita los 4 tornillos que fijan la placa de control al chasis.

Desconexión del mazo de cables de la placa de control delantera
Paso 3

Desconectar el arnés

Levante con cuidado la parte delantera de la placa de control y desconecte los mazos de cables que están enchufados a ella.

Desmontaje de la placa de control principal
Paso 4

Retirar la placa de control

Unseat and fully remove the control board from the machine. Place it facedown on a safe, static-free surface. Important: Ensure the joystick is either hanging over the edge of the surface or placed on a soft material so that it is not crushed or damaged while you work on the back of the board.


Part 2: SD Card & Coin Battery Replacement

With the control board safely resting facedown, you can now easily access and replace the SD card and coin battery located on the board.

Location of SD Card and Coin Battery
Paso 5

Locate Components

Locate the Micro SD card and the CR2032 coin battery housing on the back of the control board.

Paso 6

Replace SD Card

Click through the image tabs to view the replacement steps:

  1. Unlock: Slide the metal retaining latch inward (in the direction of the arrow) to unlock it.
  2. Open: Lift the unlocked metal latch up to expose the SD card.
  3. Replace: Remove the old SD card, insert the new one, then close and slide the latch back outward to lock it in place.

Location of SD Card and Coin Battery
Paso 7

Replace Coin Battery

Locate the coin battery housing on the control board. Carefully slide the old battery out of its retaining clip. Insert the new battery with the positive (+) side facing up.


Part 3: Backplane Replacement

Location of backplane screws
Paso 8

Remove Backplane Screws

Locate the backplane board mounted below the control board, and remove the four screws securing it to the chassis.


Backplane Cables
Paso 9

Disconnect Cables

With the board unscrewed, carefully disconnect all wiring harnesses and cables plugged into it. Once everything is disconnected, lift the backplane out of the machine.


Replacement Backplane
Paso 10

Install Replacement Backplane

Reconnect all the cables you removed in Step 9 first. Once all cables are securely plugged in, align the board and reinstall the 4 screws to mount it to the chassis.


Important: The class 4 dongle port has a tab that must be aligned with the chassis cutout. Ensure the tab is properly seated in the cutout before tightening the screws to avoid damaging the port or board.


Part 4: Reassembly & Installation

Cableado de la placa de control
Paso 11

Reconnect Control Board Harnessing

Carefully bring the control board (with its new SD card and battery) close to the mounting area and reconnect the wiring harnesses to the board.

Fijación de la placa de control a la placa base
Paso 12

Placa de control del asiento

Center the control board directly above the screw holes. Press down evenly and firmly to ensure the board makes a solid connection to the newly installed backplane.

Fijación de los tornillos de la placa de control
Paso 13

Placa de control segura

Vuelva a colocar y apriete los 4 tornillos para fijar la placa de control, una vez colocada correctamente, al chasis.

Sustitución del panel lateral derecho
Paso 14

Reemplazar panel lateral

Vuelva a colocar y fije el panel lateral derecho de la máquina.

Final Verification

Plug the machine back into the wall outlet and power it on. Verify that the touch screen boots up normally and the machine successfully initializes, indicating the new board, SD card, battery, and backplane are all communicating correctly.

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  • ID:
    KA - 1111
  • Fecha:
    07/31/2026

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