Service and Repair Archives

Fusion Maker, Edge, Pro 24 & 36 – Linear Guide (Rev 1 IKO) Replacement

How do I replace the linear guide in the Fusion Maker, Edge, and Pro 24 and 36?

This document provides concise, step‑by‑step instructions for removing and installing the X‑Axis linear guide (IKO rail) on Fusion Edge, Maker, and Pro 24/36 engravers. Read the entire procedure before beginning, observe all safety precautions (power off and disconnect), and have the required hand tools ready. Follow each step in order (...)

09/24/2024

Generating Machine Logs

How do I generate the machine logs?

Generating machine logs enables Epilog Technical Support to gather important information about the machine, aiding in its diagnosis and troubleshooting. The process is straightforward and requires either a USB flash drive or a network-connected machine. This guide will outline the steps for generating logs. Logs can be generated one of (...)

04/09/2025

How to Install the Strain Relief Kit

How do I install the strain relief kit on my epilog laser?

Estimated time: 10–15 minutes • Skill: Basic This guide explains how to install the strain relief kit on the lens carriage of your Epilog Laser system. The kit includes a harness clamp and mounting hardware designed to guide and secure the autofocus and camera cables as they move with the (...)

09/18/2025

How to Replace the Camera Cable on Your G100 Laser

Estimated time: 30-45 minutes • Skill: Intermediate This guide walks you through replacing the camera cable on a G100 laser system. Only perform this procedure if the camera cable has failed and replacement is absolutely necessary. Several steps require removing panels and tilting the machine on its back which requires (...)

12/09/2025

Pro 32, Pro 48

How to Replace the CO₂ Laser Tube & RF Unit

How do I replace the CO2 laser tube and RF unit on my Fusion Pro 32 and 48?

Estimated time: 60–90 minutes • Skill: Intermediate This guide outlines the procedure for replacing CO₂ and 120-Watt laser tubes, as well as the RF unit, on Epilog laser systems. Following these steps ensures the components are removed, installed, and connected safely and correctly. For this procedure, you will need the (...)

09/24/2024

How to Replace the Home Switch (XY PCB) – Zing

This guide will walk you through the replacement of the X/Y Limit PCB on your Zing. The X/Y Limit PCB is located on the right side of your X-Axis rail underneath the right-side panel. Removal Unplug the engraver from its power source. Next, remove the Control Assembly by loosening the (...)

09/22/2025

Pro 24, Pro 36

How to Replace the Overhead Camera Cables

Learn how to replace the overhead camera cables on Epilog Fusion Edge, Maker, and Pro 24/36 laser systems with this step-by-step video guide.

09/23/2025

Pro 24, Pro 36

How to Replace the X-Axis Motor Driver: Step-by-Step Guide

Learn how to replace the TE0104 X-Axis Drive Board on 17000 Edge and Pro machines. This fix can potentially resolve various X-Axis motion issues and help restore smooth operation.

This guide will walk you through the process of removing, installing, and programming the X-Axis Drive Board for Fusion Edge and Pro 24 / 36 models. Proper precautions, including the use of an anti-static strap, are essential to ensure the safe handling of electronic components. Drive Board Replacement Procedure Models: (...)

04/16/2025

Interlock Install – FiberMark

How do I replace the interlocks on the FiberMark?

Please find the attachment for an in-depth description.

09/24/2024

Interlock Install – Mini / Helix

How do I replace the Helix/Mini interlocks?

Interlock sensor replacement instructions for the Mini and Helix engraver.

09/24/2024

Pro 32, Pro 48

IRIS Camera Calibration

How do I calibrate the IRIS camera system in the Fusion Pro 32 and 48?

This document outlines the IRIS camera calibration procedure for the Fusion Pro 32 and 48.

09/24/2024

Pro 48

JPT 50 Watt Fiber Laser Conversion – Fusion Pro 48

How do I install the JPT 50- watt fiber laser conversion in the Fusion Pro 48?

This document outlines the installation of the JPT 50-watt fiber laser conversion kit in the Fusion Pro 48.

09/24/2024

Pro 24, Pro 36

Large Aperture Optics Replacement – Fusion Pro

How do I replace the Optics in my Fusion Pro Large Aperture machine?

The Fusion Pro laser system includes four (4) mirrors in total. Mirrors 1, 2, and 3 are mounted using mirror holders and feature thermal compound between the mirror and holder to ensure proper heat transfer. This compound may need to be replaced if the mirrors are removed and reinstalled multiple (...)

04/07/2025

Laser Installation – FiberMark

How do I replace the laser on the FiberMark?

Please find the attachment for an in-depth description.

09/24/2024

Laser Replacement – Legend 36EXT

This article explains how to replace the CO2 laser tube in a Legend 36EXT.

This document provides step-by-step instructions for replacing the laser tube in the Epilog Legend EXT laser system. To ensure safety and prevent electrical hazards, disconnect the machine from its power source before beginning this procedure. Proper handling during removal and installation is essential to avoid damage to components. For alignment (...)

04/11/2025

Laser Safety and Status Indicators – Fusion M2

How do I read the Fusion Safety Interlock Laser Status Indicators?

The Fusion M2 status indicators are located on the top of the machine, to the right of the top cabinet door. Their markings, colors, and functions are as follows. Safety Interlock / Laser Status Indicators Label Description L Left-hand interlock status indicator (green LED). If the indicator is on (illuminated), (...)

09/24/2024

Laser Troubleshooting Guide: Replacing the Safety Interlocks

How do I replace the safety interlocks on the Legend 36EXT.

Estimated time: 15–20 minutes • Skill: Beginner This guide outlines the procedure for replacing the window and door interlocks on an Epilog Legend 36 EXT laser system. These safety interlocks are designed to prevent the laser from firing when access panels are open. If they are damaged or not functioning (...)

04/11/2025

Laser Tube Install – Mini / Helix

How do I replace the laser tube in my Epilog Mini or Helix?

Machine Types: Epilog Mini 18/24 and Helix Tools needed: Phillips head screwdriver #1 Turn offand unplug the laser system. Facing the back of the machine, remove the 9 screws using the Phillips head screwdriver on the back panel. The laser tube is silver in color and sits directly above the (...)

09/26/2024

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Articles: 212 items found

Fusion Maker, Edge, Pro 24 & 36 – Linear Guide (Rev 1 IKO) Replacement

Generating Machine Logs

How to Install the Strain Relief Kit

How to Replace the Camera Cable on Your G100 Laser

How to Replace the CO₂ Laser Tube & RF Unit

How to Replace the Home Switch (XY PCB) – Zing

How to Replace the Overhead Camera Cables

How to Replace the X-Axis Motor Driver: Step-by-Step Guide

Interlock Install – FiberMark

Interlock Install – Mini / Helix

IRIS Camera Calibration

JPT 50 Watt Fiber Laser Conversion – Fusion Pro 48

Large Aperture Optics Replacement – Fusion Pro

Laser Installation – FiberMark

Laser Replacement – Legend 36EXT

Laser Safety and Status Indicators – Fusion M2

Laser Troubleshooting Guide: Replacing the Safety Interlocks

Laser Tube Install – Mini / Helix