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Service and Repair

Service and Repair

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Accessories (1) Cameras (9) Chassis (11) Control / Circuit Boards (30) Laser Source (25) Optics (9) Power / Electrical (11) Table / Grid (21) Troubleshooting (7) X-Axis (66) Y-Axis (21)

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Accessories (1) Cameras (9) Chassis (11) Control / Circuit Boards (30) Laser Source (25) Optics (9) Power / Electrical (11) Table / Grid (21) Troubleshooting (7) X-Axis (66) Y-Axis (21)

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Replacing the Reducer Drive Assembly

Replacing the Reducer Drive Assembly

Replace the Reducer Drive Assembly for the X-Motor of your machine.

Remove Panels First, power off and unplug the machine. Using a 5/32” Allen Key, remove the right side panel from the machine. Using a 5/32” Allen Key, remove the left side panel from the machine. Manually move the x-axis assembly to the middle of the engraver. Remove the X-axis assembly (...)

Replacing the X-Axis Belt on the Fusion Pro

Replacing the X-Axis Belt on the Fusion Pro

Replace the belt that runs across the X-axis Assembly of your machine.

Loosen X-Belt Start by powering of and unplugging the machine. Using a 5/32” Allen Key, remove the left side panel from the machine. At the left side of the engraver, loosen the four idler mounting screws located on the front side of the x-axis assembly, and the four idler mounting (...)

Restore Accuracy: Replacing the X-Axis Encoder Strip

Restore Accuracy: Replacing the X-Axis Encoder Strip

How do I replace the X-Axis encoder strip for my Epilog Mini, Helix, or FiberMark?

Estimated time: 20–30 minutes • Skill: Basic This guide explains how to replace the encoder strip and reader assembly on the Epilog Mini, Helix, or FiberMark laser system. The encoder strip is the thin clear plastic strip that the encoder reader reads to determine X-Axis position; replacing it restores reliable (...)

Restore X-Axis Homing: Replacing the Home (Limit) Sensors

Restore X-Axis Homing: Replacing the Home (Limit) Sensors

Replacing the X and Y home (limit) switches in a Fusion / M2

Remove Panels We’ll start by replacing the left sensor, then move on to the right sensor. Shut off the laser and remove the power cord from the machine. Remove the top access panels on both the left and right side of the machine by using a 5/32” hex key to (...)

RF Power Supply Replacement

RF Power Supply Replacement

Replace RF power supply that powers your laser tube.

Remove Panel Shut off the laser and remove the power cord from the machine. Remove the bottom access panel on the left side of the machine by using a 5/32” hex key to turn the black panel locks ¾ of the way counter-clockwise. Remove Old RF Power Supply Unscrew the (...)

RF Unit Replacement – Legend 36EXT

RF Unit Replacement – Legend 36EXT

How do I replace the RF unit in my Legend 36EXT?

This document outlines the step-by-step procedure for replacing the RF (radio frequency) unit in the Epilog Legend EXT laser system. The RF unit is a vital component of the laser’s operation, and proper replacement is necessary to ensure consistent performance and reliability. Before beginning, power off the machine and disconnect (...)

Rotary Circuit Board Replacement – Fusion Galvo G100

Rotary Circuit Board Replacement – Fusion Galvo G100

Replacing the rotary circuit board on the Fusion Galvo G100 laser is a critical maintenance procedure designed to restore or maintain optimal rotary function. This guide provides step-by-step instructions for safely accessing, removing, and installing the rotary circuit board. Proper handling and installation are essential to ensure continued precision and (...)

Rotary Motor Install – Fusion / Fusion M2

Rotary Motor Install – Fusion / Fusion M2

How do I replace the Fusion rotary motor?

Please find the attachment for an in-depth description.

Safety Module

Safety Module

Replace the Fusion M2's safety status module.

Remove Panel Shut off the laser and remove the power cord from the machine. Remove the top access panel on the right side of the machine by using a 5/32” hex key to turn the black panel locks ¾ of the way counter-clockwise. Remove Old Safety Module Locate the Laser (...)

SD Card and Coin Battery Replacement – Fusion Maker, Edge, Pro 24 & 36

SD Card and Coin Battery Replacement – Fusion Maker, Edge, Pro 24 & 36

How do I replace the SD card and coin battery in the Fusion Maker, Edge, and Pro 24 and 36?

This guide provides step-by-step instructions for replacing the SD card and coin battery on Fusion Maker, Edge, and Pro systems. Be sure to follow anti-static precautions and use the required tools for each step. SD Card Replacement (Fusion Maker & Edge) Control Module / SD Card Removal Turn off the (...)

SD Card and Coin Battery Replacement – Fusion Pro 32 & 48

SD Card and Coin Battery Replacement – Fusion Pro 32 & 48

How do I replace the SD card or coin battery in the Fusion Pro 32 and 48?

This guide provides instructions for replacing the SD card and coin battery in the control module of Fusion Pro 32 and 48 systems. Always follow proper anti-static precautions and use the correct tools and parts. Control Module Removal Turn off the engraver. Disconnect the engraver from the power source. Disconnect (...)

SD Card Installation – Fusion Galvo

SD Card Installation – Fusion Galvo

How do I install an SD card into my Fusion Galvo.

Installing an SD card in the Fusion Galvo laser system is a crucial step for maintaining system functionality and ensuring smooth operation. This guide provides detailed, step-by-step instructions for safely removing and replacing the SD card, including necessary precautions such as using an anti-static bracelet to prevent damage. Additionally, it (...)

Setting Home Position – Legend 36EXT

Setting Home Position – Legend 36EXT

This document explains how to set the home position on the Legend 36EXT

This procedure will guide you through the steps necessary to set the X-Y home on the Epilog 36EXT laser engraver. Accurate setting of the X and Y axes is essential for precise engraving and cutting, ensuring that your artwork aligns properly with the material. Follow each step carefully to ensure (...)

Setting Manual Focus and Auto Focus on the Mini/Helix

Setting Manual Focus and Auto Focus on the Mini/Helix

How do I set manual and auto focus on my Epilog Mini or Helix?

Proper focus calibration is essential for achieving consistent and high-quality results when using laser engraving machines. This step-by-step guide outlines the process for adjusting the autofocus on Epilog Mini 18/24 and Helix machines using a 4×4 piece of anodized aluminum. By following these instructions carefully, users can ensure that their (...)

Silent Fans Install – Mini / Helix

Silent Fans Install – Mini / Helix

How do I install the Super-Silent Fans in my Mini or Helix?

This procedure outlines the steps for removing and replacing the fan panel in your laser engraver. The fan panel is an essential component in maintaining proper airflow and cooling for the laser tube, ensuring the longevity and performance of the engraver. This guide will walk you through the disconnection of (...)

Squaring the Ruler Guides

Squaring the Ruler Guides

How do I realign the ruler guides on my Mini or Helix?

Machine Types: Epilog Mini 18/24, Helix If your rulers have been moved accidentally or on purpose and you would like to return them to their original positioning, and by following these simple steps it will walk you through the process. Turn Power off. Place a 2 inch strip of masking (...)

Squaring the Y-Axis Actuators

Squaring the Y-Axis Actuators

How do I square the y-axis actuators in the Fusion Pro 32 and 48?

This document outlines the y-axis actuator squaring procedure for the Fusion Pro 32 and 48.

Table Belt Install – Mini / Helix

Table Belt Install – Mini / Helix

How do I replace the Helix Z-belt?

Please find the attachment for an in-depth description.

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