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Creating a 3D Sphere Design for Laser Engraving

Create a spherical look using Adobe Illustrator’s 3D Revolve feature.

Introduction

In this video we take a simple design image and create a spherical look using Adobe Illustrator’s 3D Revolve feature. We’ll create a custom Christmas Ornament design to engrave on both the Fusion Galvo fiber laser and our Fusion Maker CO2 laser using this simple technique.

Setup the Artwork

 

Here we have a snowflake design that we’ve replicated in an offset grid pattern to be transformed into a 3D sphere design.

snowflake design in grid pattern

Select the design and drag it into the Symbols tab.

 

Name the design

 

And set the export type to graphic.

drag design into the symbols tab and create new symbol

Delete the design.

 

Create 3D Sphere Effect

 

Using the Ellipse tool, create a 4.5” circle.

create 4.5 inch circle with the ellipse tool

With the circle selected, click on the filled arrow Direct Selection tool.

 

Highlight the top and bottom nodes of the circle.

 

Select the Cut Path at Selected Anchor Points tool from the menu bar.

After selecting the top and bottom anchor points, cut the path

Under the Pathfinder tab, select the Divide tool.

Click Divide Path

Delete the right node.

Select right shape
Delete right shape

Select the half circle and click the Unite tool in the Pathfinder tab Shape Modes.

unite shape

Select the Effect menu > 3D and Materials >3D (Classic) > Revolve (Classic)

Revolve (Classic)

Set the three angles to 0 degrees. Next to Offset, select Right Edge. Set the Surface to No Shading. Click the Map Art button.

Set the Revolve options

Click Invisible Geometry. Next to Symbol, select the symbol we created earlier. Now drag the graphic so it is only over the white section of file area.

Map the symbol pattern to the 3d shape

Click OK.

 

And OK again.

 

We now have our 3D sphere design laid out across our file.

3D Design is complete

Add Customizations

 

Now we can further customize the 3D sphere design.

Finish customizing the design with text

We’ll add a border image to the file.

 

And add our custom text.

 

Engrave the 3D Sphere Design

 

We’re ready to place our artwork in the Laser Dashboard.

Lineup the artwork and enter engraving settings

When it’s perfectly aligned, select your material setting.

 

And print it to the laser.

Engrave on metal using the Fusion Galvo 3D sphere design
Engrave using one of our CO2 Machines 3D sphere design

Final product hanging on a christmas tree with 3D sphere design

  • ID:
    TA-78
  • Date:
    04/01/2025

Parts & Resources:

  • Adobe Illustrator
  • Material for Engraving