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Camera Board Replacement – G100

How do I replace the overhead cameras in my G100?

Introduction

This guide provides step-by-step instructions for removing and replacing the overhead camera assembly in the G100 laser system. Follow all instructions carefully and ensure power is disconnected before performing any maintenance.

Camera Removal

  1. Turn off the machine.

    Turn off the machine

  2. Disconnect the machine from power.

    Disconnect the machine from power

  3. Loosen and remove the top screws.

    Remove top screws securing the cover

  4. Remove the top panel.

    Remove the outer cover

  5. Loosen and remove rear panel screws.

    Loosen internal cover screws

  6. Remove the rear panel.

    Remove internal cover

  7. Disconnect the USB cable from the existing camera assembly.

    Disconnect USB cable from camera

  8. Loosen and remove screws.

    Remove screws holding camera assembly

  9. Remove the camera cover.

    Remove final cover

  10. Carefully remove the existing camera assembly.

    Remove existing camera assembly

Camera Installation

  1. Install the new camera assembly in place.

    Install new camera assembly

  2. Install the camera cover.

    Install internal cover

  3. Install and tighten the screws to secure the camera cover.

    Tighten internal cover screws

  4. Reconnect the USB cable to the camera.

    Reconnect USB cable to camera

  5. Install the rear panel.

    Install outer cover

  6. Install and tighten all screws to secure the rear panel.

    Tighten outer cover screws

  7. Install the top panel.

    Install outer cover

  8. Install and tighten all screws to secure the top panel.

    Tighten outer cover screws

  9. Reconnect the machine to power.

    Reconnect to power

Note: After replacing the camera assembly, both the focus and camera calibrations must be completed.
  • ID:
    KA-01687
  • Date:
    06/05/2025

Tools:

  • T10 Torx Drive
  • T30 Torx Drive

Parts & Resources:

  • GC0150 - Assy, Camera, Overhead, Galvo, F163
  • GC0200 - Assy, Camera, Overhead, Galvo, F254