Skip to main content

Power Supply Replacement – Fusion Pro 48 – 200 Watt

Step-by-step instructions for replacing the power supply in a Fusion Pro 48 200-Watt laser system.

Introduction

Replacing the power supply in a Fusion Pro 48 200-watt laser system is an essential maintenance task to ensure optimal performance and long-term system reliability. This procedure involves safely disconnecting power, accessing internal components, and removing or installing the power supply unit. Proper handling and strict adherence to safety protocols are necessary to prevent equipment damage or personal injury. Follow the steps below to complete the replacement process safely and efficiently.

Note: The video below features a Fusion Pro model that is not the 200-watt version, but the steps shown are exactly the same.

WARNING: Servicing the power supply while the engraver is powered on can cause serious injury or damage to internal components. Always disconnect all power sources before beginning.

Power Supply Removal

  1. Power OFF the system and disconnect the power cable.

    Disconnecting the power cable from the Fusion Pro 48 laser system.

  2. Remove the rear-top panel.

    Removing the rear-top panel of the Fusion Pro 48 laser.

  3. Disconnect all electrical harnesses from the power supply.

    Note: Take a photo of the electrical harnessing before disconnecting it to use as a reference during reinstallation.

    Unplugging electrical harnesses from the power supply unit.

  4. Remove the mounting screws securing the power supply.

    Unscrewing the power supply mounting screws.

  5. Carefully remove the power supply from the machine.

    Lifting the power supply unit out of the Fusion Pro 48.

Power Supply Installation

  1. Insert the replacement power supply into the compartment.

    Inserting the new power supply into the Fusion Pro 48 compartment.

  2. Secure the power supply using the mounting screws.

    Tightening the mounting screws to secure the new power supply.

  3. Reconnect all electrical harnesses to the replacement power supply.

    Reconnecting electrical harnesses to the new power supply unit.

  4. Reinstall the rear-top panel.

    Reattaching the rear-top panel to the Fusion Pro 48.

  5. Reconnect the power cable and power ON the system.

    Plugging in the power cable and turning on the Fusion Pro 48 laser.

Programming Peripherals

Note: If your machine is running firmware version 1.1.2.x or later, please skip this section.
  1. At the display panel, press the gear icon in the upper-right corner to open the Settings menu.

    Accessing the settings menu from the home screen.

  2. Press Update.

    Selecting the update option from the settings menu.

  3. Press Program Peripherals.

    Navigating to Program Peripherals in the update menu.

  4. Once in the Peripheral Update menu, select Power Supply and press Update.

    Selecting the Power Supply update from the Peripheral Update menu.

  5. Allow the engraver to complete the update process.

    Warning: Do not power off the engraver during the update. The screen may go dark temporarily—this is normal. Once the update is complete, the system will prompt you to restart the engraver.

  6. When prompted, power cycle the engraver to complete the update.

    Power cycling the engraver after completing the update.

  • Date:
    05/19/2025

Tools:

  • 5/32" Hex Wrench
  • Phillips Screwdriver

Parts & Resources:

  • CS1345 Power Supply, 3200W