Service and Repair Archives

Large Aperture Optics Replacement – Fusion Pro

How do I replace the Optics in my Fusion Pro Large Aperture machine?

The Fusion Pro laser system includes four (4) mirrors in total. Mirrors 1, 2, and 3 are mounted using mirror holders and feature thermal compound between the mirror and holder to ensure proper heat transfer. This compound may need to be replaced if the mirrors are removed and reinstalled multiple (...)

09/25/2025

Cleaning Procedures – Fusion Maker, Edge, and Pro

This document details the general cleaning and maintenance of the Fusion Maker, Edge, and Pro machine.

Regular cleaning of the Fusion Pro engraver will result in a longer service life of the engraver and less down time. Additionally, regular cleaning of the Fusion Pro engraver can mitigate the risk of flare-ups and other thermal events. A mild household cleaner or degreaser can be used to clean (...)

12/31/2025

CO2 Laser Replacement Checklist / Low Output

This guide will assist you in diagnosing and resolving low output issues with your 17000 series laser system.

Having to continually reduce speed and increase power can indicate low output from the laser. This document will help identify a low output laser tube on a 17000 Maker, Edge, or Pro machine. Checklist Optics Alignment Focus Reference Engraving Download the sample file below. Reference Engraving Open the file and (...)

04/09/2025

Pro 24, Pro 36

Control Module Replacement – Fusion Edge, Maker, Pro

The control module is a crucial component of your Fusion Maker, Fusion Edge, or Fusion Pro engraver, enabling seamless operation and precise control. This guide provides step-by-step instructions for safely removing and installing a new control module to ensure optimal performance. Following these procedures will help you maintain your engraver’s (...)

04/04/2025

Beam Combiner Replacement – Fusion Pro

How do I replace the beam combiner in my Fusion Pro machine?

Dual-source machines are equipped with both CO2 and Fiber lasers. To enable these lasers to work in unison, their beams must be combined, which is achieved through a component known as the beam combiner. This optic allows the CO2 laser to pass through while reflecting the Fiber laser. Although it’s (...)

04/04/2025

Pro 32, Pro 48

Control Module Replacement – Fusion Pro 32 & 48

How do I replace the control module in the Fusion Pro 32 and 48?

This document provides a step-by-step guide on how to replace the control board in your laser system. Replacing the control board is a crucial process that ensures your laser operates efficiently and reliably. Follow these instructions carefully to safely remove the old control board and install the new one, getting (...)

10/23/2025

Edge Stand Assembly

How do I build my Edge Laser stand?

The Fusion Edge Stand is an essential accessory designed to support your laser system with stability and ease of mobility. Whether you’re setting up a new machine or replacing an existing stand, this guide provides step-by-step instructions to help you assemble the stand safely and efficiently. By carefully following each (...)

04/04/2025

CO2 Laser Replacement Checklist / No Output

This guide will assist you in diagnosing and resolving no output issues with your 17000 series laser system.

These items should be checked before replacing a CO2 laser tube with no output. If the laser has been inactive for more than one (1) month, follow the Extended Cold Start Guide first. The goal of this document is to determine the operational status of the CO2 laser in a (...)

04/09/2025

Pro 24/36, Pro 32/48

IRIS Camera Calibration Guide

How do I calibrate the IRIS camera system in the Maker, Edge, Pro, and Ascent?

Estimated Time: 20–40 Minutes • Skill Level: Intermediate Important: All focus calibration procedures must be completed before performing a camera calibration to ensure accurate results. Click the tabs below to switch between machine types. Each tab shows the camera calibration procedure specific to that machine. Overview & Requirements Fusion Edge (...)

04/15/2026

Quick Guide: Calibrating the Joystick for Accurate Movement

Calibrating the joystick can resolve issues like delayed movement, inaccurate control, or the carriage drifting on its own while in jog mode.

Steps to Calibrate the Joystick Open the Settings Menu On the display panel, press the gear icon in the top-right corner to open the Settings menu. Image 1: Home screen with gear icon in top-right corner Access Advanced Settings Press and hold the word “Settings” on the screen until the (...)

03/16/2026

Pro 32, Pro 48

Cleaning Your Optics

Cleaning the Optics on the Fusion Pro 32 & 48 Laser System

Cleaning the Lens Tube Optics To begin the procedure of cleaning your optics, with the machine powered on, select the Jog icon. Then use the joystick to move the laser head toward the front and middle of the machine to provide you easier access to the lens assembly. (...)

12/31/2025

Pro 24, Pro 36

Cleaning Your Optics

Cleaning your lens and mirrors is an essential part of routine maintenance.

Cleaning the Focusing Lens Optics The mirrors in the periscope housing are enclosed, and will likely require cleaning less often than the other components of the optics system. Let’s start by jogging the laser assembly toward the front of the machine for access to the optics, then we’ll turn off (...)

12/31/2025

Service and Repair

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Large Aperture Optics Replacement – Fusion Pro

Cleaning Procedures – Fusion Maker, Edge, and Pro

CO2 Laser Replacement Checklist / Low Output

Control Module Replacement – Fusion Edge, Maker, Pro

Beam Combiner Replacement – Fusion Pro

Control Module Replacement – Fusion Pro 32 & 48

Edge Stand Assembly

CO2 Laser Replacement Checklist / No Output

IRIS Camera Calibration Guide

Quick Guide: Calibrating the Joystick for Accurate Movement

Cleaning Your Optics

Cleaning Your Optics