Fusion Galvo Laser Machine

Using Bartender Variable Data

Learn to create and mark variable data using Bartender.

Import Variable Data We have our file for a 5” x 3” serial tag setup in Bartender. There are two pieces of variable data on the tag: the serial number field and a scannable barcode with the serial number. We also have an excel file with a list of serial (...)

03/31/2025

Creating a Readable Barcode on Stainless Steel

Two ways to etch a stainless steel tag with a readable barcode.

Barcode Readability We have a design for a barcode to be engraved on a stainless steel tag. The issue is that barcodes are very difficult to scan when engraved on highly reflective metal. We’ll walk through two solutions to this issue. Polished Barcode Solution For the (...)

03/31/2025

Use Print Merge to Customize Multiple Items

Learn to use the print merge feature in CorelDRAW to easily distinguish and engrave multiple items at once.

Import Data Here we have a series of name badges to engrave and cut on the laser using print merge. First we’ll need to pull in the list of names. Select File > Print Merge > Create/Load Print Merge Click Import File and navigate to your .csv, .rtf, or (...)

03/31/2025

Precisely place artwork using the IRIS Camera

Learn to fit a graphic to a knife blade shape in minutes.

Artwork Setup Here we have a graphic we want to engrave on a blade of knife, which we can do by using the camera. In the Laser Dashboard, using the camera, we can see the knife blade placed in the laser. Start by clicking the Copy Background Image (...)

04/30/2025

Creating a 3D Sphere Design for Laser Engraving

Create a spherical look using Adobe Illustrator’s 3D Revolve feature.

Setup the Artwork Here we have a snowflake design that we’ve replicated in an offset grid pattern to be transformed into a 3D sphere design. Select the design and drag it into the Symbols tab. Name the design And set the export type to graphic. Delete the (...)

04/01/2025

Removing Adhesive Backing from Acrylic

Quick tip on how to simply remove adhesive backing.

Spray Backing Spray the adhesive backing with Pure Citrus air freshener and let it sit for 30 seconds. Peel Backing Now the adhesive backing should be quick and easy to remove from your acrylic. Wipe Clean Wipe off the remaining residue and you’re ready to engrave or (...)

03/31/2025

Updating the Peripherals

How do I update the peripherals in the Fusion Maker, Edge, Pro, and Galvo?

Peripheral updates ensure optimal performance and communication between the engraver’s programmable components by installing the latest firmware and configuration files. Programming the Peripherals On the display panel, tap the gear icon in the upper-right corner to open the Settings menu: Figure 1: Access the Settings menu by tapping the gear (...)

03/31/2026

Focus and Camera Calibrations – Fusion Galvo

How do I calibrate the focus and camera system in the Fusion Galvo?

Please find the attachment for an in-depth description.

12/31/2025

Extended Cold Start Guide

My laser has been inactive for a long time and will not fire.

Lasers that have been inactive for a period of time may not fire right away. There are settings in the machine to help warm the laser before use. Please start with the CO2 Laser Tickle Settings guide first. If the laser has been inactive for an extended period of time, (...)

04/08/2025

CO2 Laser Tickle Settings

What are tickle settings and how can I adjust them?

Introduced in the Epilog Mini and Helix engravers, laser tickle settings allow the user to customize certain CO2 laser characteristics by modifying the radio frequency (RF) signals sent to the laser tube. The role of the RF signal is to excite and energize the gas mixture within the CO2 laser (...)

04/02/2025

Blurry Driver Screen On Windows 10

Why am I seeing a blurry driver screen on my Windows 10 High-Resolution Display?

Please find the attachment for an in-depth description

09/24/2024

Door Belt Replacement – G100

How do I replace the door belt in the Fusion Galvo?

This guide outlines the steps to replace the right-side door lift belt. The left-side replacement procedure is identical. Please follow all safety protocols before beginning. Door Belt Removal Turn off engraver Disconnect from power Loosen and remove screws Remove panel Loosen and remove Remove panel Loosen and remove Remove panel (...)

06/23/2025

Fusion Galvo

Filters

Filters

Using Bartender Variable Data

Creating a Readable Barcode on Stainless Steel

Use Print Merge to Customize Multiple Items

Precisely place artwork using the IRIS Camera

Creating a 3D Sphere Design for Laser Engraving

Removing Adhesive Backing from Acrylic

Updating the Peripherals

Focus and Camera Calibrations – Fusion Galvo

Extended Cold Start Guide

CO2 Laser Tickle Settings

Blurry Driver Screen On Windows 10

Door Belt Replacement – G100