SD Card and Coin Battery Replacement – Fusion Maker, Edge, Pro 24 & 36

This guide provides step-by-step instructions for replacing the SD card and coin battery on Fusion Maker, Edge, and Pro systems. Be sure to follow anti-static precautions and use the required tools for each step.

SD Card Replacement (Fusion Maker & Edge)

Control Module / SD Card Removal

1. Turn off the engraver and disconnect it from the power source.

2. Disconnect all cables (USB, Ethernet, fan control, etc.).

3. Remove the right panel of the engraver.

4. Wear an anti-static strap and attach it to a bare metal surface on the machine.

5. Remove the four (4) 5/32” Hex screws securing the control module.

   

6. Gently lift the display shroud to access the front electrical harnesses.

   

7. Disconnect the four (4) electrical harnesses from the front.

   

8. Continue lifting to access and disconnect the flex cable.

   

9. Continue lifting to access and disconnect the seven (7) rear harnesses.

   

10. Remove and set the control module face-down on a soft surface.

    

11. Locate the SD card holder, slide the latch, and remove the SD card.

    
    

12. Insert the new SD card with copper terminals facing the board and lock the latch.

    
    

Control Module / SD Card Installation

1. Wear an anti-static strap and attach it to a metal surface.

2. Position the control module and connect the seven (7) rear harnesses.

   
   

3. Reconnect the flex cable in the center.

   

4. Reconnect the four (4) front harnesses. Ensure correct port for X-axis and fiber source (display port connectors).

   

5. Secure with four (4) Hex screws, with the longer ones at the rear.

   

6. Reconnect power and turn on the engraver.

7. Follow the Programming SD Card section.

SD Card Replacement (Fusion Pro 24/36)

Control Module / SD Card Removal

1. Turn off and unplug the engraver.

2. Open the top door and remove the right panel.

3. Wear an anti-static strap and attach it to a bare metal surface.

4. Remove the four (4) Hex screws on the control module.

   

5. Gently lift the bottom of the module to unseat the two (2) multi-pin connectors.

   

6. Remove and set the control module face-down on a soft surface.

   

7. Locate the SD card holder, slide the latch, and remove the SD card.

   
   

8. Insert the new SD card with copper terminals facing the board and lock the latch.

   
   

Control Module / SD Card Installation

1. Wear an anti-static strap and attach it to the engraver.

2. Align the control module with the chassis mounting holes.

   

3. Gently press down to seat the multi-pin connectors. Don’t force it.

   

4. Ensure tactile/audible feedback when connectors engage.

5. Secure with four (4) Hex screws, with longer screws in rear positions.

   

6. Reconnect to power and turn on the engraver.

Programming SD Card

1. At the display panel, press the gear icon in the upper-right corner to open the Settings menu.

   

2. Press Update.

   

3. Press Program Peripherals.

   

4. Once in the Peripheral Update menu, select All Available Peripherals and press Update.

   

5. Allow the engraver to complete the update process.

   Warning: Do not power off the engraver during the update. The screen may go dark temporarily—this is normal. Once the update is complete, the system will prompt you to restart the engraver.

6. When prompted, power cycle the engraver to complete the update.

   

Coin Battery Replacement

1. Turn off and disconnect the engraver from all power sources.

2. Disconnect all attached cables.

3. Wear an anti-static strap and attach it to the engraver.

4. Remove the control module using the instructions above.

5. Set the module face-down on a soft surface.

6. Locate the battery holder on the underside.

   

7. Remove the old battery.

8. Insert the new battery with the positive terminal facing up.

9. Reinstall the control module following previous instructions.

10. Power on the engraver and complete the startup sequence.