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Fusion Pro

Series: 16000-17000
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Service and Repair (119)

All Service and Repair Troubleshooting (6) Control / Circuit Boards (12) X-Axis (34) Y-Axis (5) Table / Grid (8) Optics (4) Cameras (6) Laser Source (11) Power / Electrical (4) Chassis (5) Accessories (0) Calibrations (16) Cleaning (8)

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Getting Started (11)

All Getting Started

Usage and Operation (108)

All Usage and Operation System Requirements & Setup (28) Machine Control & Settings (2) Laser Techniques (12) Software Techniques (39) Projects (14) Rotary (2) FAQ (10)

Service and Repair (119)

All Service and Repair Troubleshooting (6) Control / Circuit Boards (12) X-Axis (34) Y-Axis (5) Table / Grid (8) Optics (4) Cameras (6) Laser Source (11) Power / Electrical (4) Chassis (5) Accessories (0) Calibrations (16) Cleaning (8)

Machine Resources:

Drivers & Software
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Material Settings
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Linear Guide (IKO) Replacement – Fusion Pro 32 & 48

Linear Guide (IKO) Replacement – Fusion Pro 32 & 48

How do I replace the linear guide in the Fusion Pro 32 and 48?

This guide covers replacing the IKO linear guide on the x-axis of the Fusion Pro 32 and 48. The x-axis assembly is removed from the engraver to replace the rail, then the x-axis belt is re-tensioned using the motor’s RMS current reading. Parts Required CS1205 – Linear Guide, 988mm (Fusion (...)

Vision System Repair: Replacing the Overhead Camera

Vision System Repair: Replacing the Overhead Camera

How to replace the overhead camera in the Fusion Pro 32 and 48.

Estimated time: 30–45 minutes • Skill: Intermediate This guide outlines the procedure for replacing the overhead camera on the Epilog Fusion Pro 32 and 48 laser systems. Following these steps will ensure the camera is removed, installed, and updated correctly. For this procedure, you will need the required part: CS0834 (...)

X-Axis Idler Replacement – Fusion Maker, Edge, Pro 24 & 36

X-Axis Idler Replacement – Fusion Maker, Edge, Pro 24 & 36

How do I replace the x-axis idler in the Fusion Maker, Edge, and Pro 24 and 36?

This guide covers replacing the x-axis idler pulley on the Fusion Edge 12, 24 and 36 and the Fusion Pro 24 and 36. The idler is on the left end of the x-axis assembly. After installation, the x-axis belt is re-tensioned using the motor’s RMS current reading. Parts Required CS0416 (...)

Fusion Maker, Edge, Pro 24 & 36 – Linear Guide (Rev 1 IKO) Replacement

Fusion Maker, Edge, Pro 24 & 36 – Linear Guide (Rev 1 IKO) Replacement

How do I replace the linear guide in the Fusion Maker, Edge, and Pro 24 and 36?

This document provides concise, step‑by‑step instructions for removing and installing the X‑Axis linear guide (IKO rail) on Fusion Edge, Maker, and Pro 24/36 engravers. Read the entire procedure before beginning, observe all safety precautions (power off and disconnect), and have the required hand tools ready. Follow each step in order (...)

X-Axis Reducer Drive Replacement – Fusion Edge, Pro 24 & 36

X-Axis Reducer Drive Replacement – Fusion Edge, Pro 24 & 36

How do I replace the x-axis reducer in the Fusion Edge and Pro 24 and 36?

This guide covers replacing the x-axis reducer drive on the Fusion Edge 12, 24 and 36 and the Fusion Pro 24 and 36. The x-axis assembly is removed from the engraver to reach the reducer, then the x-axis belt is re-tensioned using the motor’s RMS current reading. Parts Required LC0238 (...)

Table Belt Replacement

Table Belt Replacement

How do I replace the z-axis belt in the Fusion Maker, Edge, and Pro 24 and 36?

This guide covers replacing the table (z-axis) belt on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. The belt runs around the four lead screw pulleys under the table and is tensioned by the table motor. Parts Required RC0596 – Belt, Table, Z24 (24 x 12 table) (...)

X-Axis PCB Replacement

X-Axis PCB Replacement

How do I replace the x-axis PCB in the Fusion Maker, Edge, and Pro 24 and 36?

This guide covers replacing the x-axis PCB (x-axis interface board) on the Fusion Edge 12, 24 and 36 and the Fusion Pro 24 and 36. The board is mounted on the rear of the x-axis assembly. Parts Required LC0806 – PCBA, X-Axis Interface Tools / Materials Required 5/32" Allen Wrench (...)

Y-Axis Home Switch Replacement

Y-Axis Home Switch Replacement

How do I replace the y-axis home switch in the Fusion Pro 32 and 48?

This guide covers replacing a y-axis home switch on the Fusion Pro 32 and 48. The home switch assembly is mounted at the rear of the y-axis actuator and is reached from the side and rear of the engraver. Parts Required CS0491 – Sensor, Slotted, Magnetic Tools Required 5/32" and (...)

Fiber Laser Replacement

Fiber Laser Replacement

How do I replace the fiber laser in the Fusion Maker, Edge, and Pro 24 and 36?

This guide covers replacing the fiber laser on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. After installation, the fiber supply is updated from the engraver’s display and the laser is aligned and focus calibrated. Parts Required Replacement Fiber Laser Assembly (part number depends on wattage) Tools (...)

Backplane Board Replacement

Backplane Board Replacement

How do I replace the backplane board in the Fusion Pro 24 and 36?

This document provides step-by-step instructions for the removal and installation of the backplane board for Fusion Pro 24 & 36 engravers. It includes all the necessary parts, tools, and materials required for the process, as well as detailed guidance on disconnecting electrical components, handling the board with care, and reassembling (...)

Table Lead Screw Replacement

Table Lead Screw Replacement

How do I replace the lead screw in the Fusion Maker, Edge, and Pro 24 and 36?

This guide covers replacing the table lead screws on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. Some steps apply only to certain models and are labeled; unlabeled steps apply to all models. Parts Required RC0612 – Lead Screw Assy Z Axis (some 24 x 12 tables) (...)

Y-Axis Actuator Replacement – Fusion Pro 32 & 48

Y-Axis Actuator Replacement – Fusion Pro 32 & 48

How do I replace the y-axis actuator in the Fusion Pro 32 and 48?

This guide covers replacing a y-axis actuator on the Fusion Pro 32 and 48. The drawings show the left actuator on a Fusion Pro 48 (CS0520), but the process is similar for every y-axis actuator on these machines. The x-axis assembly is lifted off the bearing blocks to remove the (...)

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