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Autofocus Plunger Install

How do I replace the auto focus plunger on my mini helix engraver?

Introduction

Estimated time: 15 minutes • Skill: Beginner

This procedure walks you through replacing the Auto Focus Plunger on your laser system.
Following these steps carefully will ensure proper installation and reliable autofocus
operation after the replacement is complete.


Component Overview

Auto Focus Plunger component view on carriage
Exploded view of the carriage assembly

Preparation

  1. Power on the machine

    Turn the laser system on and allow the machine to home.

    Machine powered on
  2. Enter Focus mode

    Press the Focus button on the control panel.

    Lowering the table
  3. Lower the table

    Lower the table approximately 2–3 inches to create clearance for access to the carriage.

    Lowering the table
  4. Power off the machine

    Shut down the system before performing any mechanical work.

    Machine powered off

Auto Focus Plunger Replacement

  1. Remove the rail cover

    Loosen the seven (7) Phillips screws securing the rail cover, then remove the cover.

    Removing rail cover
  2. Remove the magnet screw

    Using a 5/64" hex key, remove the screw securing the Auto Focus Plunger magnet.

    Removing autofocus plunger magnet
  3. Remove the Auto Focus Plunger

    Slide the existing Auto Focus Plunger out of the carriage.

    Removing autofocus plunger
  4. Install the replacement plunger

    Insert the new Auto Focus Plunger into the carriage.

    Installing new autofocus plunger
  5. Reattach the magnet

    Apply light upward pressure to the plunger and reinstall the magnet using the 5/64" hex screw.
    Ensure the magnet is oriented toward the back of the machine.

    Reinstalling autofocus magnet
  6. Reinstall the rail cover

    Reattach the rail cover and secure it using the original screws.

    Reinstalling rail cover

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  • ID:
    KA-01647
  • Date:
    02/09/2026

Tools:

  • 5/64″ Hex Wrench
  • Phillips Head Screwdriver

Parts & Resources: