This guide covers replacing the x-axis motor on the Fusion Pro 32 and 48. The motor is mounted on the right end of the x-axis assembly and drives the x-axis through a reducer belt. Parts Required CS0833 – Assy, Motor, X-Axis Tools Required 5/32" Allen Wrench 2.5 mm Allen Wrench (...)
Y-Axis Home Switch Replacement
This guide covers replacing a y-axis home switch on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. The roller-lever home switch is mounted at the rear of each y-axis assembly. Parts Required LC0047 – Switch, Y-Home, Roller Lever Tools Required 5/32" Allen Wrench Phillips Screwdriver Safety First: (...)
X-Axis Air Assist (AA) Tubing Replacement – Fusion Pro 32 & 48
The X-Axis Air Assist (AA) Tubing Replacement process for the Fusion Pro 32 and 48 engravers ensures proper air flow during operation. Over time, the tubing may wear out and require replacement to maintain optimal performance. This guide provides step-by-step instructions on how to safely remove and install new AA (...)
SD Card and Coin Battery Replacement – Fusion Pro 32 & 48
This guide provides instructions for replacing the SD card and coin battery in the control module of Fusion Pro 32 and 48 systems. Always follow proper anti-static precautions and use the correct tools and parts. Control Module Removal Turn off the engraver. Disconnect the engraver from the power source. Disconnect (...)
X-Axis Belt Replacement – Fusion Edge and Pro
This guide covers replacing the x-axis belt on the Fusion Edge 12, 24 and 36 and the Fusion Pro 24 and 36. The new belt is taped to the old one and pulled through the x-axis assembly, then tensioned using the x-axis motor’s RMS current reading. Parts Required LC0435 – (...)
Fixing Table Movement: Replacing the Z-Axis Belt
Estimated time: 30–45 minutes • Skill: Intermediate This procedure guides you through removing and installing the Table (Z-Axis) Belt on Fusion Pro 32 & 48 laser systems. Follow these steps to ensure correct belt routing, proper tension, and smooth Z-Axis motion for precise engraving. Z-Axis Belt Removal Power down and (...)
Floating Backplane Upgrade
Applies to: Fusion Pro 32 • Fusion Pro 48 This guide provides step-by-step instructions for upgrading the floating backplane board in Fusion Pro 32 and 48 engravers. Designed for models manufactured before mid-2020, this procedure ensures proper installation and configuration of the new backplane board. By following these instructions, you (...)
Top Door Gas Shock Replacement – Fusion Maker, Edge, Pro 24 & 36
This guide covers replacing a top door gas shock on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. The gas shock snaps onto ball studs and is held by a locking clip at each end. Parts Required LC0589 – Gas Spring, 15x6mm Tools Required Small Flathead Screwdriver (...)
X-Axis Assembly Replacement – Fusion Pro 32 & 48
This guide covers replacing the complete x-axis assembly on the Fusion Pro 32 and 48. The x-axis assembly contains circuit boards, cameras and a motor, so after installation the carriage camera and the engraver peripherals are updated from the display. Parts Required CS0400 – Assy, X-Axis Rail, 32×20 (Fusion Pro (...)
Power Supply Replacement – Fusion Maker, Edge, Pro 24 & 36
This guide covers replacing the power supply on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. It has separate procedures for the Edge 12, the Edge and Pro 24 and 36, and the 48V-to-24V fiber power supply used on fiber and dual source engravers. Parts Required LC0403 (...)
Backplane Board Replacement – Fusion Pro 32 & 48
This guide covers replacing the backplane board on the Fusion Pro 32 and 48. After installation, the new board is programmed from the engraver’s display. Parts Required CS0348 – PCBA, Backplane Tools / Materials Required T8 Torx Driver Phillips Screwdriver Anti-Static Strap Safety First: Ensure the engraver is completely powered (...)
Y-Axis Bearing Block Assembly Replacement
This guide covers replacing a y-axis bearing block assembly on the Fusion Maker, Fusion Edge and Fusion Pro 24 and 36. The x-axis assembly is lifted off the bearing blocks, and the y-axis assembly is removed from its guide rail supports. Parts Required Y-axis bearing block assembly (varies by model) (...)