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Service and Repair

Fusion / Fusion M2

Service and Repair

Subcategories:

Accessories (1) Calibrations (4) Cameras (0) Chassis (1) Cleaning (2) Control / Circuit Boards (3) Laser Source (6) Optics (2) Power / Electrical (2) Table / Grid (2) Troubleshooting (4) X-Axis (7) Y-Axis (4)

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Service and Repair

Subcategories:

Accessories (1) Calibrations (4) Cameras (0) Chassis (1) Cleaning (2) Control / Circuit Boards (3) Laser Source (6) Optics (2) Power / Electrical (2) Table / Grid (2) Troubleshooting (4) X-Axis (7) Y-Axis (4)

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Getting Started
Usage and Operation

Laser Machine:

Articles: 38 items found

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Replacing Optics

Replacing Optics

Replace the lens that focuses your laser.

Remove Lens Assembly Remove the lens assembly by loosening the three thumb screws on its front face until they spin freely. They are captive screws and will not come out of the assembly. Slide the assembly out of its housing. Remove Old O-Ring and Lens With the lens assembly in (...)

Replacing the Control Panel

Replacing the Control Panel

Replace your machine's display panel/keypad.

Remove Panel Remove the top access panel on the right side of the machine by using a 5/32” hex key to turn the black panel locks ¾ of the way counter-clockwise. Remove Old Keypad From beneath, locate and disconnect the wire harnesses from the back side of the key pad. (...)

Restore X-Axis Homing: Replacing the Home (Limit) Sensors

Restore X-Axis Homing: Replacing the Home (Limit) Sensors

Replacing the X and Y home (limit) switches in a Fusion / M2

Remove Panels We’ll start by replacing the left sensor, then move on to the right sensor. Shut off the laser and remove the power cord from the machine. Remove the top access panels on both the left and right side of the machine by using a 5/32” hex key to (...)

RF Power Supply Replacement

RF Power Supply Replacement

Replace RF power supply that powers your laser tube.

Remove Panel Shut off the laser and remove the power cord from the machine. Remove the bottom access panel on the left side of the machine by using a 5/32” hex key to turn the black panel locks ¾ of the way counter-clockwise. Remove Old RF Power Supply Unscrew the (...)

Rotary Motor Install – Fusion / Fusion M2

Rotary Motor Install – Fusion / Fusion M2

How do I replace the Fusion rotary motor?

Please find the attachment for an in-depth description.

Safety Module

Safety Module

Replace the Fusion M2's safety status module.

Remove Panel Shut off the laser and remove the power cord from the machine. Remove the top access panel on the right side of the machine by using a 5/32” hex key to turn the black panel locks ¾ of the way counter-clockwise. Remove Old Safety Module Locate the Laser (...)

Table level Procedure

Table level Procedure

How do I adjust the Fusion table level?

Please find the attachment for an in-depth description.

Table Motor Install – Fusion / Fusion M2

Table Motor Install – Fusion / Fusion M2

How do I replace the Fusion Z-motor?

Please find the attachment for an in-depth description.

Top Door Replacement – Fusion / Fusion M2

Top Door Replacement – Fusion / Fusion M2

How do I replace the Fusion and Fusion M2 Door Assembly?

Please find the attachment for an in-depth description.

X-Axis Assembly Replacement

X-Axis Assembly Replacement

Replace the gantry that runs across the x-axis of your machine.

Remove Panels With the machine powered on, use the control panel to scroll down to ‘Jog.’ Then use the joystick to move the x-axis assembly toward the middle of the machine to give you room to work. Shut off the laser and remove the power cord from the machine. Remove (...)

X-Axis Belt Install – Fusion / Fusion M2

X-Axis Belt Install – Fusion / Fusion M2

How do I replace the Fusion X-Axis Belt?

This guide outlines the step-by-step process for replacing the X-axis belt on your laser machine. Before beginning, ensure the machine is powered off and properly prepared for service. Each section includes detailed instructions and corresponding images to help you complete the procedure safely and efficiently. Please follow all notes and (...)

X-Axis Belt Tension – Fusion / Fusion M2

X-Axis Belt Tension – Fusion / Fusion M2

How do I tension the Fusion X-axis belt?

X-axis belt tension adjustment in the Fusion and Fusion M2 engravers.

X-Axis Idler Install – Fusion / Fusion M2

X-Axis Idler Install – Fusion / Fusion M2

How do I replace the Fusion X-axis idler?

Please find the attachment for an in-depth description.

X-Axis Tensioning Belt

X-Axis Tensioning Belt

Adjust the belt that helps control your laser head's movement.

Remove Panel Shut off the laser and remove the power cord from the machine. Remove the top access panel on the left side of the machine by using a 5/32” hex key to turn the black panel locks ¾ of the way counter-clockwise. Adjust Belt Tension Use a 7/64” hex (...)

X-Motor Replacement

X-Motor Replacement

Replace the motor that moves your machine's laser head along the x-axis assembly.

Remove Side Panels With the machine powered on, use the control panel to scroll down to ‘Jog.’ Then use the joystick to move the x-axis assembly toward the middle of the machine to give you room to work. Shut off the laser and remove the power cord from the machine. (...)

Y-Axis Assembly

Y-Axis Assembly

Replace the assemblies that guide forward and backward movement of your lens assembly.

Remove Panels Shut off the laser and remove the power cord from the machine. We’ll begin by replacing the y-axis on the right-hand side of the machine. Use a 5/32” hex key to remove the exhaust plenum on the rear of the machine. Then remove the small panel in the (...)

Y-Axis Reducer Drive Belt Replacement -Fusion / Fusion M2

Y-Axis Reducer Drive Belt Replacement -Fusion / Fusion M2

How do I replace the Y-Axis drive belt on my Fusion and Fusion M2 machine?

The attached PDF contains the Y-Axis reducer drive belt installation instructions.

Y-Axis Sensors

Y-Axis Sensors

Replace the sensors that help your y-axis motor achieve accurate positioning.

Remove Panel We’ll start by replacing the front sensor, then move on to the rear sensor. Shut off the laser and remove the power cord from the machine. Remove the top access panel on the left side of the machine by using a 5/32” hex key to turn the black (...)

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