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Autofocus Plunger (AFP) Replacement – Fusion Pro 32 & 48

How do I replace the autofocus plunger in the Fusion Pro 32 and 48?

Introduction

The Auto Focus Plunger (AFP) plays a critical role in your Epilog Fusion Pro laser system by enabling
automatic focusing of the laser bed. This feature allows the table to adjust its height precisely, ensuring
the laser is always focused at the optimal distance from the material. Accurate autofocus improves cut
quality, engraving precision, and overall workflow efficiency. If the AFP becomes damaged or worn out,
replacing it is essential to maintain proper focusing functionality and to avoid manual adjustments
that can lead to inconsistent results.

AFP Removal

  1. Turn off the engraver.

  2. Disconnect engraver from the power source.

  3. Remove the nine (9) Torx screws that secure the carriage assembly cover and remove the cover.

    screenshot
    screenshot

  4. Loosen and remove the one (1) 5/64” Allen screw on the AFP magnet block.

    screenshot

  5. Pull the AFP shaft down and lift the AFP magnet block up to remove the AFP assembly.

    screenshot

AFP Installation

  1. Insert the AFP shaft into the opening at the bottom of the carriage assembly.

    screenshot

  2. Place the AFP magnet block on top of the AFP shaft and install/tighten the 5/64” Allen screw.

    screenshot

    Important: Ensure that the magnet faces the back of the engraver.

Testing the AFP

  1. Press up on the AFP and release it. Ensure the plunger quickly returns to the resting position.

    Note: If the AFP does not return correctly, check that the magnet block is installed properly.

  2. Reconnect power and turn on the engraver.

  3. On the display panel, press the gear icon in the upper-right corner to open the Settings menu.

    screenshot

  4. Press the Focus button.

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  5. Turn Calibration Mode ON by Pressing the Plus icon.

    screenshot

  6. Press the Table icon.

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  7. Press up on the AFP and confirm the “Plunger” box on the screen activates.

    screenshot

  8. Reinstall the carriage cover and tighten all nine (9) Torx screws.

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    screenshot

  • ID:
    KA-01518
  • Date:
    04/07/2025

Tools:

  • 5/64" Hex Wrench
  • T 7 Torx Wrench

Parts & Resources:

  • CS0114 - Assy, Auto Focus Plunger