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X-Axis Belt Replacement – Pro 48 (Large Aperture)

X-Axis :



Introduction

This guide provides step-by-step instructions for removing and replacing the X-Axis Belt in a large-aperture Fusion Pro 48 laser system. Follow each step carefully to ensure a safe and efficient procedure. Always disconnect power before beginning any maintenance.

Replacement Procedure

  1. Power off the machine and disconnect the power cable.

    Powering off and unplugging the Fusion Pro 48

  2. Remove the right and left side panels.

    Removing the right side panel
    Removing the left side panel

  3. Move the X-Axis rail to the center of the machine.

    X-Axis rail centered on the bed

  4. Loosen the screws securing the tensioner bracket.

    Loosening screws on the tensioner bracket

  5. Loosen the main tensioner adjustment screw.

    Loosening the belt tensioner adjustment screw

  6. Remove the autofocus switch from the carriage assembly.

    Autofocus switch being removed

  7. Move the lens carriage to the far right side of the machine.

    Carriage positioned on the right side

  8. Remove the inner belt clamp screws on the left side of the carriage.

    Removing left-side inner belt clamp screws

  9. Remove the belt from the machine.

    Removing the old X-Axis belt

  10. Detach the belt clamp from the removed belt.

    Removing clamp from old belt

  11. Use tape to attach one end of the new belt to the old belt.

    Taping new belt to old belt
    New and old belts taped together

  12. Attach the belt clamp to the free end of the new belt.

    Securing clamp to new belt
    Tightening clamp on new belt

  13. Remove the inner belt clamp screws on the right side.

    Removing right-side inner belt clamp screws

  14. Move the lens carriage to the left.

    Carriage moved to the left side

  15. Remove the right-side belt clamp from the old belt.

    Removing right belt clamp
    Right clamp fully removed

  16. Pull the new belt through by gently guiding the old belt across the X-Axis rail.

    Feeding the new belt through the X-Axis rail

  17. When the taped section reaches the right side, separate the belts and attach the clamp to the right end of the new belt.

    Separating belts and clamping new belt on right
    Final clamp secured on right side of new belt

  18. Attach the new belt to the carriage assembly.

    Securing belt to the carriage
    Final belt attachment to carriage

  19. Reinstall the autofocus switch.

    Reattaching the autofocus switch

  20. Note: Follow the Belt Tensioning Guide to properly retension the belt before reinstalling the side panels.
  21. Reinstall the right and left side panels.

    Reinstalling right side panel
    Reinstalling left side panel

  • ID:
    KA-01685
  • Date:
    06/03/2025

Tools:

  • 5/32" Hex Wrench
  • 3/32" Hex Wrench

Parts & Resources:

  • CS1332-TS X-Axis Belt